Yintoni iCNC Machining?
I-CNC machining yinkqubo yokuvelisa esebenzisa ulawulo olusekhompyutheni ukusebenza kunye nokulawula umatshini kunye nezixhobo zokusika ukubumba imathiriyeli yesitokhwe-umz., isinyithi, iplastiki, umthi, ugwebu, i-composite, njl-njl-kwiindawo eziqhelekileyo kunye noyilo.Ngelixa inkqubo yomatshini ye-CNC ibonelela ngezakhono ezahlukeneyo kunye nokusebenza, imigaqo esisiseko yenkqubo ihlala ifana kuzo zonke.
Inkqubo yomatshini we-CNC ifanelekile kwiindidi ezahlukeneyo zamashishini, kubandakanywa iimoto, i-aerospace, ukwakhiwa, kunye nezolimo, kwaye ikwazi ukuvelisa uluhlu lweemveliso, ezifana nezakhelo ze-autombile, izixhobo zokuhlinzwa, iinjini zendiza, iigiya njalo njalo.Inkqubo ibandakanya imisebenzi yomatshini eyahlukeneyo elawulwa ngekhompuyutha-kuquka oomatshini, iikhemikhali, iinkqubo zombane kunye ne-thermal-ezisusa i-metariya eyimfuneko kwi-workpiece ukuvelisa inxalenye eyenziwe ngokwesiqhelo okanye imveliso.
Isebenza njani iCNC Machining?
Inkqubo yomatshini esisiseko ye-CNC ibandakanya ezi zigaba zilandelayo:
Ukuyila imodeli yeCAD
Ukuguqula ifayile yeCAD kwiprogram yeCNC
Ukulungiselela umatshini we-CNC
Ukwenza umsebenzi womatshini
Xa inkqubo ye-CNC yenziwe yasebenza, ukusikwa okufunwayo kucwangciswe kwisoftware kwaye kuyalelwe kwizixhobo ezihambelanayo kunye noomatshini, abaqhuba imisebenzi yobukhulu njengoko kuchaziwe, kufana nerobhothi.Kwinkqubo ye-CNC, i-code generator ngaphakathi kwenkqubo yamanani iya kuhlala icinga ukuba iindlela azinasiphako, ngaphandle kweempazamo ezinokwenzeka, ezinkulu nanini na xa umatshini we-CNC uyalelwe ukuba usike kwicala elinye ngaxeshanye.Ukubekwa kwesixhobo kwinkqubo yolawulo lwamanani kuchazwe luluhlu lwamagalelo aziwa ngokuba yinkqubo yenxalenye.
Ngomatshini wokulawula amanani, iinkqubo zifakwa nge-punch cards.Ngokwahlukileyo, iinkqubo zoomatshini be-CNC zondliwa kwiikhompyuter ngeekhibhodi ezincinci.Inkqubo ye-CNC igcinwa kwimemori yekhompyutha.Ikhowudi ngokwayo ibhaliwe kwaye ihlelwe ngabaprogram.Ke ngoko, iisistim ze-CNC zibonelela ngomthamo omkhulu wokubala.Okona kulungileyo, iisistim ze-CNC azimi nakancinane kuba iimpembelelo ezintsha zinokongezwa kwiinkqubo esele zikhona ngekhowudi ehlaziyiweyo.
Iintlobo zeCNC Machining Operations CNC Turning
I-CNC Turning yinkqubo yomatshini esebenzisa izixhobo zokusika zenqaku elinye ukuze kususwe izinto ezibonakalayo kumsebenzi ojikelezayo.Amandla okusebenza enkqubo yokuguqula abandakanya ukukruqula, ukujongana, ukugoba, kunye nokusika intambo.Kumatshini we-lathe, iziqwenga zinqunywe kwindlela ejikelezayo kunye nezixhobo ze-indexable.Ngetekhnoloji ye-CNC, ukusikwa okusetyenziswe ngeentambo zenziwa ngokuchanekileyo kunye nesantya esiphezulu.Iileyile ze-CNC zisetyenziselwa ukuvelisa uyilo oluntsonkothileyo olunganakwenzeka kwiinguqulelo eziqhutywa ngesandla zomatshini.Ngokubanzi, imisebenzi yolawulo lwe-CNC-run mills kunye ne-lathes iyafana.Njengakwimill ye-CNC, iileyile zinokulawulwa yikhowudi ye-G okanye ikhowudi yobunini eyodwa.Nangona kunjalo, iileyile ezininzi ze-CNC zineentsimbi ezimbini - i-X kunye ne-Z.
CNC Milling
I-CNC Milling yinkqubo yobuchwephesha esebenzisa izixhobo zokusika ezijikelezayo ezininzi ukususa imathiriyeli kwisixhobo sokusebenza.Ii-CNC Mills ziyakwazi ukusebenza kwiiprogram ziquka amanani-kunye ne-letter-based prompts ekhokela amaqhekeza acorss imigama eyahlukeneyo.Udweliso lwenkqubo olusetyenzisiweyo kumatshini wokungqusha lusese nokuba kukwi-Gode okanye kolunye ulwimi olulodwa oluphuhlisiwe lokuzisa iqela, Isiseko se-m-cos siquka inkqubo ye-axis emithathu (X, Y kunye no-Z), nangona uninzi lweendawo zokusila ezitsha zinokuthatha iizembe ezintathu ezongezelelweyo.Amandla okusebenza enkqubo yokusila aquka ubuso bokusila-ukusika nzulu, umphezulu osicaba kunye neecavitites ezimcaba ezisezantsi kwindawo yokusebenza-kunye ne-peripheral yokusika-ukusika imingxuma enzulu, efana neendawo zokubeka kunye nemisonto, kwisixhobo sokusebenza.
5 Axis machining
I-3, 4, okanye i-5 ye-axis machining ichazwa ngokuhambelana nenani lezalathiso apho isixhobo sokusika sinokuhamba, oku kuphinda kunqume ukufaneleka komatshini we-CNC ukuhambisa i-workpiece kunye nesixhobo.I-3-axis machining amaziko anokuhambisa icandelo kwizalathiso ze-X kunye ne-Y kwaye isixhobo sihamba sinyuka sisehla ecaleni kwe-Z-axis, ngelixa kwiziko le-5 le-axis machining, isixhobo sinokuhamba ngaphaya kwe-X, Y kunye ne-Z yemigca yemigca kunye ijikeleza kwii-axes ze-A kunye ne-B, eyenza umsiki angasondela kwi-workpiece ukusuka kulo naliphi na icala kunye naluphi na i-angle.I-5 axis machining yahlukile kwi-5-sided machining.Ke ngoko, iinkonzo zomatshini ze-5 axis ze-CNC zivumela amathuba e-infinte amacandelo omatshini.I-hook surface machining, i-machining shape engaqhelekanga, i-hollow machining, ukubetha, ukusika i-oblique, kunye neendlela ezikhethekileyo ngakumbi kunokuba ne-5 axis CNC inkonzo yomatshini.
Swiss Type Machining
I-Swiss type Machining ibizwa ngokuba yi-Swiss type lathe okanye i-Swiss automatic lathe, luveliso lwangoku oluchanekileyo olunokuvelisa iindawo ezincinci ngokukhawuleza nangokuchanekileyo.
Umatshini waseSwitzerland usebenza ngokutya isitokhwe sebha ngokusebenzisa i-bushing yesikhokelo, exhasa ngokuqinileyo impahla njengoko isondla kwindawo yesixhobo somatshini.
Xa kuthelekiswa neeleyile zohlobo oluzenzekelayo lwe-Swiss ziyakwazi ngokukodwa ukuvelisa iindawo ezincinci kakhulu, ezichanekileyo ngesantya esikhawulezayo.Ukudityaniswa kokuchaneka okuphezulu kunye nomthamo ophezulu wemveliso kwenza oomatshini baseSwitzerland babe sisixhobo esibalulekileyo kwiivenkile ekufuneka zivelise umthamo omkhulu wamacandelo amancinci kunye anzima kunye nomda omncinci wempazamo.
Izinto ezisetyenziswa kwi-CNC Machining Application
Ngelixa kukho uluhlu olubanzi lwezinto onokuzisebenzisa kumatshini we-CNC, ezona zinto ziqhele ukuqeshwa zisetyenziswa zezi:
Iingxube zeAluminiyam
● Al 6061-T6
● I-Al6063-T6
● I-Al7075-T6
● Al5052
● Al2024
Iialloyi zentsimbi:
● Intsimbi engatyiwa 303/304
● Insimbi engenasici 316/316L
● Intsimbi engatyiwa 420
● Intsimbi engatyiwa 410
● Intsimbi engatyiwa 416
● Intsimbi engenasici 17-4H
● Insimbi engenasici 18-8
Iplastiki:
● POM (Delrin),ABS (Acrylonitrile Butadiene Styrene)
● HDPE, Inayiloni(PA),PLA,PC (Polycarbonate)
● I-PEEK (I-Polyether Etere Ketone)
● PMMA (Polymethyl Methacrylate okanye Acrylic)
● PP (Polypropylene)
● PTFE (Polytetrafluoroethylene)
Iialloyi zobhedu kunye neBrass:
● Ubhedu 260
● Ubhedu 360
● H90, H80, H68, H62
Iialloyi zentsimbi yeCarbon:
● Steel 1018, 1024, 1215
● Steel 4140, 4130
● Intsimbi A36...
I-Titanium Alloys:
● I-Titanium (iBakala 2)
● I-Titanium (iBakala 5)
Ukugqitywa kwe-CNC kunye noKhetho lwe-Post-processing
Ukugqitywa komphezulu linyathelo lokugqibela lomatshini weCNC.Ukugqiba kungasetyenziselwa ukususa iziphene zobuhle, ukuphucula inkangeleko yemveliso, ukunika amandla okongeziweyo kunye nokuchasana, ukulungelelanisa ukuhanjiswa kombane, kunye nokunye okuninzi.
● Njengomatshini
● Anodizing (Udidi II & Uhlobo III)
● Ukugquma umgubo
● Ukwenziwa kombane
● Ukuqhunyiswa kwamaso
● Wawa
● Umdla
● Umboniso bhanyabhanya weMichiza(iChromate Conversion Coating)
Jonga eminye iMizekeliso Yethu CNC Amacandelo Machinined
Ulungelelwaniso lokuodola iiNdawo zoomatshini ze-CNC ezivela kwi-Star Machining
Uguqulo oluKhawulezayo:Ingxelo ekhawulezayo yeRFQ kwiiyure ezingama-24.Ukusebenzisa oomatshini be-CNC bamva nje, i-Star Machining ivelisa iindawo ezichanekileyo, ezijika ngokukhawuleza ngokukhawuleza njengeentsuku ezili-10.
Ukuchaneka:I-Star Machining ibonelela ngeendlela ezahlukeneyo zokunyamezelana ngokuhambelana nomgangatho we-ISO 2768 kwaye uqine ngakumbi ngokwesicelo sakho.
Ukukhethwa kwezinto:Khetha kwizinto ezingaphezu kwama-30 zentsimbi kunye neplastiki njengoko ufuna.
UkuGqibela ngokweSiko:Khetha kwiindidi ze-o ezigqityiweyo kwintsimbi eyomeleleyo kunye namalungu eplastiki, eyakhelwe ngokweenkcukacha zoyilo ezichanekileyo.
Amava:Iinjineli zethu ezityebileyo ezinamava ziya kukunika ingxelo yeDFM ekhawulezayo.I-Star Machining ineminyaka engaphezu kwe-15 yolawulo lwemveliso.Kukho amawaka eenkampani kunye neeprojekthi esizisebenzele kumashishini ahlukeneyo, kumazwe angaphezu kwama-50 esiwathumele ngenqanawa.
Ulawulo lwemeko:Isebe lethu le-QA lenza isiqinisekiso somgangatho oqinileyo.Ukusuka kwimathiriyeli ukuya ekuthuthweni kwemveliso yokugqibela senza uhlolo olungqongqo ngomgangatho wamazwe ngamazwe.Ezinye iindawo sizenza uhlolo olupheleleyo njengesicelo somthengi.
Ukuhanjiswa ngokukhawuleza:Ngaphandle komthwali ochongiweyo, sikwanayo neyethu iarhente ye-DHL/UPS kunye nomthumeli onokuthumela iinxalenye zakho ngokuhanjiswa okukhawulezayo kunye nexabiso elifanelekileyo.
Inkonzo
